Service Hotline +49-5957-96120 | Service Hotline North America +1-267-793-1005

Complete Heat™

Complete Heat™

The All-In-One System

Complete Heat is a containerized heating unit that swiftly and efficiently delivers all the required heating for concrete production; from concrete curing to batch water heating and aggregate heating. The System provides accelerated curing for concrete elements through the controlled addition of heat (and humidity), thaws and heats frozen/cold aggregates to the required temperature, and produces hot water (max 180°F/82°C) for batching plant operations instantly.

功能

Complete Heat™

  • 功能 1

    Complete Heat™

    Instant vapor is produced in a water-cooled combustion, the most efficient method to cure concrete and heat water. The Vapor Generator is dual purpose and provides live vapor to the curing areas and vapor to a direct-contact heat exchanger to produce hot water for batching. Vapor curing produces a saturated 100% relative humidity curing environment for efficient heating of both dry cast and wet cast concrete.

  • 功能 2

    Complete Heat™

    A stainless steel pressure-less heat exchange tank injects cold tap water into the top and flows counter to the hot vapor injected at the bottom for 100% heat transfer. Provides for instant hot water on demand. Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature.

  • 功能 3

    Complete Heat™

    ThermalCure® provides for dry heat curing by utilizing the principle of radiation of heat energy through heat exchange piping under the forms or beds. 195°F/95°C hot water is pumped in a continuous loop to each curing area/zone. The continuous loop of heated fluid is very efficient when paired with finned tubing radiators under the concrete forms.

  • 功能 4

    Complete Heat™

    Hot batch water is produced in a stainless steel heat exchange tank. Cold tap water flows into a heat exchanger coil whereby the hot fluid from the ThermalCure® unit releases energy and heats the water. A storage tank provides for large volumes of hot water storage. Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature.

  • 功能 5

    Complete Heat™

    A complete containerized system exclusively for efficient thawing and heating of aggregates and production of hot water for batching. A high efficiency water heater provides on demand hot water for batching and includes an integrated insulated storage tank and pump.

  • 功能 6

    Complete Heat™

    Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature. A high-efficiency jet fan pumps hot air (320°F/160°C) at 6000 Pascal/1 psi into ducting to the bins. Our custom designed bin diffusors provide even distribution of heat from bottom to top of the bins in a counterflow arrangement. No dangerous gases are pumped into the bins and batching area for a safe environment for you and your personnel.

  • 功能 7

    Complete Heat™

    All equipment can be UL/CSA listed/stamped; Electrical panels can be UL/CSA listed/stamped; Pressure vessel on ThermalCure is ASME coded; UL/CSA/ETL/ASME listed water heater; Low NOx systems available

  • 功能 8

    Complete Heat™

    Kraft Curing Systems design, manufactures and installs complete curing and heating systems. To complement the Complete Heat Systems we offer: AutoCure Control System Match-Cure System Retractable Curing Enclsoures Complete Prefabricated Piping Systems Tarp Roller System Water Treatment Systems

录像

Complete Heat™

video

Containerized ThermalCure

video

Kraft ThermalCure System Installation

video

Vapor Curing

video

Hot Rocks System

video

Hot Rocks Bin

优势

Complete Heat™

benefit-icon

Vapor Generator - Vapor Curing has up to 69% lower operating cost than a steam boiler and 98% operating efficiency

benefit-icon

ThermalCure - Eliminates condensation and corrosion issues, as well as standing water on production floor

benefit-icon

Vapor Generator - Accelerated Curing process reduces hardening duration, increasing form/mould turn-over

benefit-icon

Vapor Generator - Platinum lifetime combustion chamber warranty

benefit-icon

Batch Water Heating - Produces hot water (max. 180°F/82°C)

benefit-icon

Hot Rocks - Elimination of ice in concrete mix - heat can also be used for comfort heat in mixer area

benefit-icon

ThermalCure - Water temperatures between 158°F to 230°F (70°C to 110°C) / Concrete Temperatures from 122°F to 158°F (50°C to 70°C)

benefit-icon

Automatic operation and temperature control

benefit-icon

Batch Water Heating - Integrated storage tank

benefit-icon

Batch Water Heating - produced at 95% efficiency

养护产品 Complete Heat™

Kraft Curing

AutoCure®

通过测量并控制养护温度和相对湿度,实现全自动、可重复的养护过程。

混凝土养护帐篷

快速、简易、可靠的解决方案,在养护过程中遮盖预制混凝土制品,室内外均可使用。

Hot Rocks®

在冬季作业中融雪和加热结冰骨料的全自动系统。

隔热养护室

适用于所有养护系统。隔热养护室能降低50%的能耗和避免冷凝现象。

蓬布辊筒

带轮或带轨蓬布辊筒以及辊筒套筒为标准覆盖养护提供高效、有效及耐用的解决方案。

ThermalCure®

辐射热确保温度恒定,消除混凝土凝结现象,无需干预生产过程。

蒸汽养护应用三

通过精准控制温度和湿度,加速预制和预应力混凝土制品的养护过程。

Match-Cure

MATCH-CURE allows you to keep an eye on the quality of your concrete elements and make sure they reach the required degree of strength in order to allow for the earliest possible detensioning or demoulding.

证件

Complete Heat™

Hot Rocks® Brochure

HOT ROCKS® AGGREGATE HEATING SYSTEM

Hot Rocks® Flyer

HOT ROCKS® AGGREGATE HEATING SYSTEM

Thermalcure® Brochure

THERMALCURE® | ACCELERATED PRECAST CONCRETE CURING SYSTEM

Thermalcure® Flyer

THERMALCURE® | ACCELERATED PRECAST CONCRETE CURING SYSTEM

Vapor 3 Curing | Brochure

VAPOR CURING 3 | ACCELERATED CONCRETE CURING SYSTEM

Vapor 3 Curing | Flyer

VAPOR CURING 3 | ACCELERATED CONCRETE CURING SYSTEM

Complete Heat

Complete Heat - All-In-One System

联系我们

Complete Heat™

Sascha Kansyt

Mark Kraft

北美洲、南美洲、澳大利亚、新西兰、东南亚。

+1-214-4007671

+1-215-3102130

markkraft@kraftcuring.com

Sönke Tunn

Sönke Tunn

德国、奥地利和瑞士

+49-176-4321-5881

hello@tunn.eu

Daniel Rafter

Daniel Rafter

India, Middle East, Sub-Saharan Africa

+49 151 550499781

danielrafter@kraftcuring.com

micheal-kraft

Kristy Kieda

North America, Blocks and Pavers

+1-616-204-5369

kristykieda@kraftcuring.com