Service Hotline +49-5957-96120 | Service Hotline North America +1-267-793-1005

Complete Heat™

Complete Heat™

The All-In-One System

Complete Heat is a containerized heating unit that swiftly and efficiently delivers all the required heating for concrete production; from concrete curing to batch water heating and aggregate heating. The System provides accelerated curing for concrete elements through the controlled addition of heat (and humidity), thaws and heats frozen/cold aggregates to the required temperature, and produces hot water (max 180°F/82°C) for batching plant operations instantly.

Les fonctions

Complete Heat™

  • Fonction 1

    Complete Heat™

    Instant vapor is produced in a water-cooled combustion, the most efficient method to cure concrete and heat water. The Vapor Generator is dual purpose and provides live vapor to the curing areas and vapor to a direct-contact heat exchanger to produce hot water for batching. Vapor curing produces a saturated 100% relative humidity curing environment for efficient heating of both dry cast and wet cast concrete.

  • Fonction 2

    Complete Heat™

    A stainless steel pressure-less heat exchange tank injects cold tap water into the top and flows counter to the hot vapor injected at the bottom for 100% heat transfer. Provides for instant hot water on demand. Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature.

  • Fonction 3

    Complete Heat™

    ThermalCure® provides for dry heat curing by utilizing the principle of radiation of heat energy through heat exchange piping under the forms or beds. 195°F/95°C hot water is pumped in a continuous loop to each curing area/zone. The continuous loop of heated fluid is very efficient when paired with finned tubing radiators under the concrete forms.

  • Fonction 4

    Complete Heat™

    Hot batch water is produced in a stainless steel heat exchange tank. Cold tap water flows into a heat exchanger coil whereby the hot fluid from the ThermalCure® unit releases energy and heats the water. A storage tank provides for large volumes of hot water storage. Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature.

  • Fonction 5

    Complete Heat™

    A complete containerized system exclusively for efficient thawing and heating of aggregates and production of hot water for batching. A high efficiency water heater provides on demand hot water for batching and includes an integrated insulated storage tank and pump.

  • Fonction 6

    Complete Heat™

    Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature. A high-efficiency jet fan pumps hot air (320°F/160°C) at 6000 Pascal/1 psi into ducting to the bins. Our custom designed bin diffusors provide even distribution of heat from bottom to top of the bins in a counterflow arrangement. No dangerous gases are pumped into the bins and batching area for a safe environment for you and your personnel.

  • Fonction 7

    Complete Heat™

    All equipment can be UL/CSA listed/stamped; Electrical panels can be UL/CSA listed/stamped; Pressure vessel on ThermalCure is ASME coded; UL/CSA/ETL/ASME listed water heater; Low NOx systems available

  • Fonction 8

    Complete Heat™

    Kraft Curing Systems design, manufactures and installs complete curing and heating systems. To complement the Complete Heat Systems we offer: AutoCure Control System Match-Cure System Retractable Curing Enclsoures Complete Prefabricated Piping Systems Tarp Roller System Water Treatment Systems

Vidéos

Complete Heat™

video

Containerized ThermalCure

video

Kraft ThermalCure System Installation

video

Vapor Curing

video

Hot Rocks System

video

Hot Rocks Bin

VOS avantages

Complete Heat™

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Vapor Generator - Vapor Curing has up to 69% lower operating cost than a steam boiler and 98% operating efficiency

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ThermalCure - Eliminates condensation and corrosion issues, as well as standing water on production floor

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Vapor Generator - Accelerated Curing process reduces hardening duration, increasing form/mould turn-over

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Vapor Generator - Platinum lifetime combustion chamber warranty

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Batch Water Heating - Produces hot water (max. 180°F/82°C)

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Hot Rocks - Elimination of ice in concrete mix - heat can also be used for comfort heat in mixer area

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ThermalCure - Water temperatures between 158°F to 230°F (70°C to 110°C) / Concrete Temperatures from 122°F to 158°F (50°C to 70°C)

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Automatic operation and temperature control

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Batch Water Heating - Integrated storage tank

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Batch Water Heating - produced at 95% efficiency

Autres produits Complete Heat™

Kraft Curing

Système de mesure et de réglage AutoCure®

Mesure de la température du béton et de l’environnement, collecte des données de durcissement, automatisation du processus de durcissement.

Tentes Rétractables

La solution rapide, simple et mobile pour le durcissement sur site des éléments en béton préfabriqués.

Hot Rocks®

Dégèle et chauffe les granulats gelés. Le fonctionnement et le contrôle sont automatiques.

Chambres de Durcissement Isolées

Adaptées à tous les systèmes de durcissement. Réduction des coûts jusqu’à 50 %.

Tarp Roller

Système de dérouleurs pour bâches. Le système à roues et rails permet de dérouler jusqu’à 120 mètres en seulement 15 minutes.

ThermalCure®

La chaleur rayonnante assure des températures constantes sans perturber le déroulement de la production.

Durcissement Vapor III

Apport de chaleur et d’humidité contrôlé. Pour béton précontraint et éléments en béton préfabriqués.

Match-Cure

Le système de contrôle de qualité MATCH-CURE permet de surveiller la résistance des éléments en béton et de s‘assurer qu‘ils atteignent le degré de résistance requis afin de permettre une détention ou un démoulage le plus tôt possible.

Documents

Complete Heat™

Hot Rocks® Brochure

HOT ROCKS® AGGREGATE HEATING SYSTEM

Hot Rocks® Flyer

HOT ROCKS® AGGREGATE HEATING SYSTEM

Thermalcure® Brochure

THERMALCURE® | ACCELERATED PRECAST CONCRETE CURING SYSTEM

Thermalcure® Flyer

THERMALCURE® | ACCELERATED PRECAST CONCRETE CURING SYSTEM

Vapor 3 Curing | Brochure

VAPOR CURING 3 | ACCELERATED CONCRETE CURING SYSTEM

Vapor 3 Curing | Flyer

VAPOR CURING 3 | ACCELERATED CONCRETE CURING SYSTEM

Complete Heat

Complete Heat - All-In-One System

Contact

Complete Heat™

Sascha Kansyt

Mark Kraft

Amérique du Nord, Amérique du Sud, Australie, Nouvelle-Zélande, Asie du Sud-Est

+1-214-4007671

+1-215-3102130

markkraft@kraftcuring.com

Sönke Tunn

Sönke Tunn

Allemagne, Autriche et Suisse

+49-176-4321-5881

hello@tunn.eu

Daniel Rafter

Daniel Rafter

India, Middle East, Sub-Saharan Africa

+49 151 550499781

danielrafter@kraftcuring.com

micheal-kraft

Kristy Kieda

North America, Blocks and Pavers

+1-616-204-5369

kristykieda@kraftcuring.com