Service Hotline +49-5957-96120 | Service Hotline North America +1-267-793-1005

Complete Heat™

Complete Heat™

The All-In-One System

Complete Heat is a containerized heating unit that swiftly and efficiently delivers all the required heating for concrete production; from concrete curing to batch water heating and aggregate heating. The System provides accelerated curing for concrete elements through the controlled addition of heat (and humidity), thaws and heats frozen/cold aggregates to the required temperature, and produces hot water (max 180°F/82°C) for batching plant operations instantly.

Funktionen

Complete Heat™

  • Funktion 1

    Complete Heat™

    Instant vapor is produced in a water-cooled combustion, the most efficient method to cure concrete and heat water. The Vapor Generator is dual purpose and provides live vapor to the curing areas and vapor to a direct-contact heat exchanger to produce hot water for batching. Vapor curing produces a saturated 100% relative humidity curing environment for efficient heating of both dry cast and wet cast concrete.

  • Funktion 2

    Complete Heat™

    A stainless steel pressure-less heat exchange tank injects cold tap water into the top and flows counter to the hot vapor injected at the bottom for 100% heat transfer. Provides for instant hot water on demand. Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature.

  • Funktion 3

    Complete Heat™

    ThermalCure® provides for dry heat curing by utilizing the principle of radiation of heat energy through heat exchange piping under the forms or beds. 195°F/95°C hot water is pumped in a continuous loop to each curing area/zone. The continuous loop of heated fluid is very efficient when paired with finned tubing radiators under the concrete forms.

  • Funktion 4

    Complete Heat™

    Hot batch water is produced in a stainless steel heat exchange tank. Cold tap water flows into a heat exchanger coil whereby the hot fluid from the ThermalCure® unit releases energy and heats the water. A storage tank provides for large volumes of hot water storage. Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature.

  • Funktion 5

    Complete Heat™

    A complete containerized system exclusively for efficient thawing and heating of aggregates and production of hot water for batching. A high efficiency water heater provides on demand hot water for batching and includes an integrated insulated storage tank and pump.

  • Funktion 6

    Complete Heat™

    Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature. A high-efficiency jet fan pumps hot air (320°F/160°C) at 6000 Pascal/1 psi into ducting to the bins. Our custom designed bin diffusors provide even distribution of heat from bottom to top of the bins in a counterflow arrangement. No dangerous gases are pumped into the bins and batching area for a safe environment for you and your personnel.

  • Funktion 7

    Complete Heat™

    All equipment can be UL/CSA listed/stamped; Electrical panels can be UL/CSA listed/stamped; Pressure vessel on ThermalCure is ASME coded; UL/CSA/ETL/ASME listed water heater; Low NOx systems available

  • Funktion 8

    Complete Heat™

    Kraft Curing Systems design, manufactures and installs complete curing and heating systems. To complement the Complete Heat Systems we offer: AutoCure Control System Match-Cure System Retractable Curing Enclsoures Complete Prefabricated Piping Systems Tarp Roller System Water Treatment Systems

Videos

Complete Heat™

video

Containerized ThermalCure

video

Kraft ThermalCure System Installation

video

Vapor Curing

video

Hot Rocks System

video

Hot Rocks Bin

Vorteile

Complete Heat™

benefit-icon

Vapor Generator - Vapor Curing has up to 69% lower operating cost than a steam boiler and 98% operating efficiency

benefit-icon

ThermalCure - Eliminates condensation and corrosion issues, as well as standing water on production floor

benefit-icon

Vapor Generator - Accelerated Curing process reduces hardening duration, increasing form/mould turn-over

benefit-icon

Vapor Generator - Platinum lifetime combustion chamber warranty

benefit-icon

Batch Water Heating - Produces hot water (max. 180°F/82°C)

benefit-icon

Hot Rocks - Elimination of ice in concrete mix - heat can also be used for comfort heat in mixer area

benefit-icon

ThermalCure - Water temperatures between 158°F to 230°F (70°C to 110°C) / Concrete Temperatures from 122°F to 158°F (50°C to 70°C)

benefit-icon

Automatic operation and temperature control

benefit-icon

Batch Water Heating - Integrated storage tank

benefit-icon

Batch Water Heating - produced at 95% efficiency

Weitere Produkte für Complete Heat™

Kraft Curing

AutoCure®

Temperaturmessung von Beton und Umgebung, Sammlung von Härtungsdaten, Automatisierung des Härtungsprozesses.

Einziehbare Zelte

Die schnelle, einfache und mobile Lösung für die Härtung von Betonfertigteilen vor Ort.

Hot Rocks®

Taut und heizt gefrorene Zuschlagstoffe. Bedienung und Kontrolle erfolgen vollautomatisch.

Isolierte Härtekammer

Für sämtliche Härtungssysteme geeignet. Senken die Kosten um bis zu 50 %.

Tarp Roller

Abrollsystem für Abdeckplanen. Das Rad-Schiene-System schafft bis zu 120 Meter in nur 15 Minuten.

ThermalCure®

Die Strahlungswärme sorgt für konstante Temperaturen, ohne den Produktionsablauf zu stören.

Vapor Curing III

Kontrollierte Zugabe von Wärme und Feuchtigkeit. Für Spannbeton und Betonfertigteile.

Match-Cure

MATCH-CURE ermöglicht es Ihnen, die Qualität Ihrer Betonelemente im Auge zu behalten und sicherzustellen, dass sie die erforderliche Festigkeit erreichen, um ein frühestmögliches Entschalen zu ermöglichen.

Dokumente

Complete Heat™

Hot Rocks® Brochure

HOT ROCKS® AGGREGATE HEATING SYSTEM

Hot Rocks® Flyer

HOT ROCKS® AGGREGATE HEATING SYSTEM

Thermalcure® Brochure

THERMALCURE® | ACCELERATED PRECAST CONCRETE CURING SYSTEM

Thermalcure® Flyer

THERMALCURE® | ACCELERATED PRECAST CONCRETE CURING SYSTEM

Vapor 3 Curing | Brochure

VAPOR CURING 3 | ACCELERATED CONCRETE CURING SYSTEM

Vapor 3 Curing | Flyer

VAPOR CURING 3 | ACCELERATED CONCRETE CURING SYSTEM

Complete Heat

Complete Heat - All-In-One System

Kontakt

Complete Heat™

Sönke Tunn

Sönke Tunn

Deutschland, Österreich und die Schweiz

+49-176-4321-5881

hello@tunn.eu