Service Hotline +49-5957-96120 | Service Hotline North America +1-267-793-1005

Complete Heat™

Complete Heat™

The All-In-One System

Complete Heat is a containerized heating unit that swiftly and efficiently delivers all the required heating for concrete production; from concrete curing to batch water heating and aggregate heating. The System provides accelerated curing for concrete elements through the controlled addition of heat (and humidity), thaws and heats frozen/cold aggregates to the required temperature, and produces hot water (max 180°F/82°C) for batching plant operations instantly.

функции

Complete Heat™

  • Принцип действия 1

    Complete Heat™

    Instant vapor is produced in a water-cooled combustion, the most efficient method to cure concrete and heat water. The Vapor Generator is dual purpose and provides live vapor to the curing areas and vapor to a direct-contact heat exchanger to produce hot water for batching. Vapor curing produces a saturated 100% relative humidity curing environment for efficient heating of both dry cast and wet cast concrete.

  • Принцип действия 2

    Complete Heat™

    A stainless steel pressure-less heat exchange tank injects cold tap water into the top and flows counter to the hot vapor injected at the bottom for 100% heat transfer. Provides for instant hot water on demand. Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature.

  • Принцип действия 3

    Complete Heat™

    ThermalCure® provides for dry heat curing by utilizing the principle of radiation of heat energy through heat exchange piping under the forms or beds. 195°F/95°C hot water is pumped in a continuous loop to each curing area/zone. The continuous loop of heated fluid is very efficient when paired with finned tubing radiators under the concrete forms.

  • Принцип действия 4

    Complete Heat™

    Hot batch water is produced in a stainless steel heat exchange tank. Cold tap water flows into a heat exchanger coil whereby the hot fluid from the ThermalCure® unit releases energy and heats the water. A storage tank provides for large volumes of hot water storage. Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature.

  • Принцип действия 5

    Complete Heat™

    A complete containerized system exclusively for efficient thawing and heating of aggregates and production of hot water for batching. A high efficiency water heater provides on demand hot water for batching and includes an integrated insulated storage tank and pump.

  • Принцип действия 6

    Complete Heat™

    Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature. A high-efficiency jet fan pumps hot air (320°F/160°C) at 6000 Pascal/1 psi into ducting to the bins. Our custom designed bin diffusors provide even distribution of heat from bottom to top of the bins in a counterflow arrangement. No dangerous gases are pumped into the bins and batching area for a safe environment for you and your personnel.

  • Принцип действия 7

    Complete Heat™

    All equipment can be UL/CSA listed/stamped; Electrical panels can be UL/CSA listed/stamped; Pressure vessel on ThermalCure is ASME coded; UL/CSA/ETL/ASME listed water heater; Low NOx systems available

  • Принцип действия 8

    Complete Heat™

    Kraft Curing Systems design, manufactures and installs complete curing and heating systems. To complement the Complete Heat Systems we offer: AutoCure Control System Match-Cure System Retractable Curing Enclsoures Complete Prefabricated Piping Systems Tarp Roller System Water Treatment Systems

Видеозаписи

Complete Heat™

video

Containerized ThermalCure

video

Kraft ThermalCure System Installation

video

Vapor Curing

video

Hot Rocks System

video

Hot Rocks Bin

ВАШИ преимущества

Complete Heat™

benefit-icon

Vapor Generator - Vapor Curing has up to 69% lower operating cost than a steam boiler and 98% operating efficiency

benefit-icon

ThermalCure - Eliminates condensation and corrosion issues, as well as standing water on production floor

benefit-icon

Vapor Generator - Accelerated Curing process reduces hardening duration, increasing form/mould turn-over

benefit-icon

Vapor Generator - Platinum lifetime combustion chamber warranty

benefit-icon

Batch Water Heating - Produces hot water (max. 180°F/82°C)

benefit-icon

Hot Rocks - Elimination of ice in concrete mix - heat can also be used for comfort heat in mixer area

benefit-icon

ThermalCure - Water temperatures between 158°F to 230°F (70°C to 110°C) / Concrete Temperatures from 122°F to 158°F (50°C to 70°C)

benefit-icon

Automatic operation and temperature control

benefit-icon

Batch Water Heating - Integrated storage tank

benefit-icon

Batch Water Heating - produced at 95% efficiency

Другая продукция Complete Heat™

Kraft Curing

Техника измерения и регулирования AutoCure®

Измерение температуры бетона и окружающей среды, сбор данных о твердении, автоматизация процесса твердения.

Убирающиеся тенты

Быстрое, простое и мобильное решение для твердения бетонных элементов на месте.

Hot Rocks®

Для оттайки и прогрева инертных материалов. Полностью автоматизированное управление и контроль.

Изолированные камеры твердения

Подходит для всех систем твердения. Снижение расходов может достигать 50 %.

Система Vapor III

Контролируемая подача тепла и влаги. Для преднапряженного бетона и бетонных элементов.

Tarp Roller

Система разматывания тентов. Колесно-рельсовая система обеспечивает скорость до 120 м всего за 15 минут.

ThermalCure®

Тепловое излучение обеспечивает постоянную температуру, не мешая процессу производства.

Match-Cure

MATCH-CURE allows you to keep an eye on the quality of your concrete elements and make sure they reach the required degree of strength in order to allow for the earliest possible detensioning or demoulding.

документы

Complete Heat™

Complete Heat

Complete Heat - All-In-One System

Thermalcure® Brochure

THERMALCURE® | ACCELERATED PRECAST CONCRETE CURING SYSTEM

Thermalcure® Flyer

THERMALCURE® | ACCELERATED PRECAST CONCRETE CURING SYSTEM

Hot Rocks® Brochure

HOT ROCKS® AGGREGATE HEATING SYSTEM

Hot Rocks® Flyer

HOT ROCKS® AGGREGATE HEATING SYSTEM

Vapor 3 Curing | Brochure

VAPOR CURING 3 | ACCELERATED CONCRETE CURING SYSTEM

Vapor 3 Curing | Flyer

VAPOR CURING 3 | ACCELERATED CONCRETE CURING SYSTEM

Контакты

Complete Heat™

Mark Kraft

Andreas Zarbock

Северная Европа, Центральная Европа, Западная Европа, Юго-Восточная Европа

+49-175-1819959

+49-5957-961259

andreaszarbock@kraftcuring.com