Service Hotline +49-5957-96120 | Service Hotline North America +1-267-793-1005

Complete Heat™

Complete Heat™

The All-In-One System

Complete Heat is a containerized heating unit that swiftly and efficiently delivers all the required heating for concrete production; from concrete curing to batch water heating and aggregate heating. The System provides accelerated curing for concrete elements through the controlled addition of heat (and humidity), thaws and heats frozen/cold aggregates to the required temperature, and produces hot water (max 180°F/82°C) for batching plant operations instantly.

Funkcje

Complete Heat™

  • Działanie 1

    Complete Heat™

    Instant vapor is produced in a water-cooled combustion, the most efficient method to cure concrete and heat water. The Vapor Generator is dual purpose and provides live vapor to the curing areas and vapor to a direct-contact heat exchanger to produce hot water for batching. Vapor curing produces a saturated 100% relative humidity curing environment for efficient heating of both dry cast and wet cast concrete.

  • Działanie 2

    Complete Heat™

    A stainless steel pressure-less heat exchange tank injects cold tap water into the top and flows counter to the hot vapor injected at the bottom for 100% heat transfer. Provides for instant hot water on demand. Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature.

  • Działanie 3

    Complete Heat™

    ThermalCure® provides for dry heat curing by utilizing the principle of radiation of heat energy through heat exchange piping under the forms or beds. 195°F/95°C hot water is pumped in a continuous loop to each curing area/zone. The continuous loop of heated fluid is very efficient when paired with finned tubing radiators under the concrete forms.

  • Działanie 4

    Complete Heat™

    Hot batch water is produced in a stainless steel heat exchange tank. Cold tap water flows into a heat exchanger coil whereby the hot fluid from the ThermalCure® unit releases energy and heats the water. A storage tank provides for large volumes of hot water storage. Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature.

  • Działanie 5

    Complete Heat™

    A complete containerized system exclusively for efficient thawing and heating of aggregates and production of hot water for batching. A high efficiency water heater provides on demand hot water for batching and includes an integrated insulated storage tank and pump.

  • Działanie 6

    Complete Heat™

    Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature. A high-efficiency jet fan pumps hot air (320°F/160°C) at 6000 Pascal/1 psi into ducting to the bins. Our custom designed bin diffusors provide even distribution of heat from bottom to top of the bins in a counterflow arrangement. No dangerous gases are pumped into the bins and batching area for a safe environment for you and your personnel.

  • Działanie 7

    Complete Heat™

    All equipment can be UL/CSA listed/stamped; Electrical panels can be UL/CSA listed/stamped; Pressure vessel on ThermalCure is ASME coded; UL/CSA/ETL/ASME listed water heater; Low NOx systems available

  • Działanie 8

    Complete Heat™

    Kraft Curing Systems design, manufactures and installs complete curing and heating systems. To complement the Complete Heat Systems we offer: AutoCure Control System Match-Cure System Retractable Curing Enclsoures Complete Prefabricated Piping Systems Tarp Roller System Water Treatment Systems

Wideo

Complete Heat™

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Containerized ThermalCure

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Kraft ThermalCure System Installation

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Vapor Curing

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Hot Rocks System

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Hot Rocks Bin

Twoje korzyści

Complete Heat™

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Vapor Generator - Vapor Curing has up to 69% lower operating cost than a steam boiler and 98% operating efficiency

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ThermalCure - Eliminates condensation and corrosion issues, as well as standing water on production floor

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Vapor Generator - Accelerated Curing process reduces hardening duration, increasing form/mould turn-over

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Vapor Generator - Platinum lifetime combustion chamber warranty

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Batch Water Heating - Produces hot water (max. 180°F/82°C)

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Hot Rocks - Elimination of ice in concrete mix - heat can also be used for comfort heat in mixer area

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ThermalCure - Water temperatures between 158°F to 230°F (70°C to 110°C) / Concrete Temperatures from 122°F to 158°F (50°C to 70°C)

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Automatic operation and temperature control

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Batch Water Heating - Integrated storage tank

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Batch Water Heating - produced at 95% efficiency

Pozostałe produkty Complete Heat™

Kraft Curing

Technika Pomiarowa i Regulacyjna AutoCure®

Automatycznie dokonuje pomiaru i steruje temperaturą i wilgotnością względną w celu uzyskania powtarzalności parametrów procesu pielęgnacji.

Rozsuwane Namioty

Szybkie, proste i niezawodne rozwiązanie do pielęgnacji prefabrykatów betonowych zarówno w hali, jak i na dworze.

Hot Rocks®

W pełni zautomatyzowany system rozmrażania i podgrzewania kruszywa do działania zimą.

Izolowane komory dojrzewania

Przeznaczone do wszystkich systemów do pielęgnacji. Obniżają koszty energii nawet o 50% i zapobiegają kondensacji.

Pielęgnacja Vapor III

Kontrolowane doprowadzanie ciepła i wilgotności. Do elementów z betonu sprężonego oraz prefabrykatów betonowych.

Tarp Roller

System do rozwijania plandek ochronnych. Wydajność systemu kołowo-szynowego wynosi do 120 metrów w ciągu tylko 15 minut.

ThermalCure®

Ciepło promieniowania zapewnia stabilne temperatury bez zakłócania przebiegu procesu produkcji.

Match-Cure

MATCH-CURE allows you to keep an eye on the quality of your concrete elements and make sure they reach the required degree of strength in order to allow for the earliest possible detensioning or demoulding.

Dokumenty

Complete Heat™

Hot Rocks® Brochure

HOT ROCKS® AGGREGATE HEATING SYSTEM

Hot Rocks® Flyer

HOT ROCKS® AGGREGATE HEATING SYSTEM

Thermalcure® Brochure

THERMALCURE® | ACCELERATED PRECAST CONCRETE CURING SYSTEM

Thermalcure® Flyer

THERMALCURE® | ACCELERATED PRECAST CONCRETE CURING SYSTEM

Vapor 3 Curing | Brochure

VAPOR CURING 3 | ACCELERATED CONCRETE CURING SYSTEM

Complete Heat

Complete Heat - All-In-One System

Vapor 3 Curing | Flyer

VAPOR CURING 3 | ACCELERATED CONCRETE CURING SYSTEM

Kontakt

Complete Heat™

Sascha Kansyt

Mark Kraft

Ameryka Północna, Ameryka Południowa, Australia, Nowa Zelandia, Azja Południowo-Wschodnia

+1-214-4007671

+1-215-3102130

markkraft@kraftcuring.com

Sönke Tunn

Sönke Tunn

Niemcy, Austria i Szwajcaria

+49-176-4321-5881

hello@tunn.eu

Daniel Rafter

Daniel Rafter

India, Middle East, Sub-Saharan Africa

+49 151 550499781

danielrafter@kraftcuring.com

micheal-kraft

Michael Kraft

Dyrektor zarządzający

+49-175-1819960

+49-5957-961260

michaelkraft@kraftcuring.com

micheal-kraft

Kristy Kieda

North America, Blocks and Pavers

+1-616-204-5369

kristykieda@kraftcuring.com